Chapter 8 Principle 4: Critical Control Point Monitoring
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In this chapter, you will learn: • • • •
Definition of monitoring, Purpose of monitoring, Design of a monitoring system, Methods and equipment for monitoring critical limits.
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Definition: Monitoring: A planned sequence of observations or measurements to assess whether a CCP is under control and to produce an accurate record to demonstrate that critical limits have been met
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Purpose of Monitoring: • To ensure that a critical limit is met, • To provide documentation that critical limits have been met, • To identify when there is loss of control (a deviation occurs at a CCP)
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Elements of Monitoring • • • •
What will be monitored? How will monitoring be performed? What is the frequency of monitoring? Who will conduct the monitoring?
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What will be monitored? A measurement or observation to assess if the CCP is operating within the critical limit
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How will monitoring be performed? • Measurements (quantitative critical limits) or observations (qualitative critical limits). • Needs to be real-time and accurate.
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What is the frequency of monitoring? • Monitoring frequency should be sufficient to ensure that the critical limit is met. • Monitoring frequency can be non-continuous or continuous.
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Who will monitor? Person(s) trained to perform the specific monitoring activity and/or a continuous monitoring device.
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Those responsible for monitoring a CCP should: • • • • •
Be trained in the CCP monitoring techniques. Fully understand the importance of CCP monitoring. Have ready access to the monitoring activity. Accurately report each monitoring activity. Immediately report critical limit deviations
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Monitoring Examples: • • • • • • •
Time and temperature of process Time and internal temperature combinations Water activity (aw) pH Internal product temperature Salt concentration in brine Metal inclusion screening
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Examples of monitoring equipment could include: • • • •
thermometers recorder charts clocks pH meters
• • • •
water activity meters data loggers metal detectors salometer